Automatização de sistema classificador de peças metálicas e não-metálicas utilizando CLP e TIA Portal

Abstract

Industrial automation constantly seeks to optimize manufacturing processes, reducing human errors and increasing productive efficiency. This work presents the development of a part sorting system prototype, capable of differentiating metallic from non-metallic materials. The differential of this project lies in the use of low-cost materials and the adaptation of commercial electronic components for integration with robust industrial equipment, such as the Siemens S7-1200 Programmable Logic Controller (PLC). The control logic uses a hybrid approach in the TIA Portal environment, combining Ladder Diagram (LAD) for sequential actuations and Function Block Diagram (FBD) for modular organization. The results validate the effectiveness of the electromechanical adaptations performed and demonstrate the feasibility of applying complex automation concepts in accessible educational workbenches.